Predictive Maintenance software with AI

No more inefficient maintenance cycles and expensive repairs: Our predictive maintenance software recognizes early on when your machines are behaving differently - and prevents breakdowns before they occur.
Get real-time insights into machine statuses. AI-powered status analysis and automated notifications
Optimize maintenance cycles, avoid breakdowns, and reduce maintenance costs
Ready for immediate use & scalable: Without additional hardware & expensive IT investments
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Cost savings
Maximize machine availability & reduce maintenance costs
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Staff relief
Real-time insights into your machines without maintenance personnel
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Easy integration
Seamless integration with
existing IT systems
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Scalability
Algorithm expandable on other machines

More efficient maintenance, higher machine availability

When machines come to an unplanned standstill, entire production chains begin to falter, resulting in delivery delays, stress, and expensive repairs.

Our Predictive Maintenance system detects critical deviations early and displays them in real time on an intuitive dashboard.

This allows you to plan maintenance measures in advance, save resources, and prevent downtime.
As a Predictive Maintenance provider, aiomatic supports you with efficient, AI-powered maintenance.
Zugriff auf Live Daten per Maschinenüberwachung

Features of our predictive monitoring tool

Visualization of historical and real-time sensor data
Our dashboard allows you to track important machine KPIs, such as vibration, temperature, or speed.
Context-dependent precise machine monitoring
Our software considers actual operating conditions, such as product recipes, when monitoring.
AI-powered fault detection & forecasting
Our Predictive Maintenance system identifies relevant deviations and potential errors before they turn into problems.
Individually configurable alerts
You receive automated e-mail alerts in real time as soon as critical deviations occur on a machine.
"Thanks to the early warning from aiomatic, we were able to detect a gearbox failure in time. As a result, we were able to maintain operations over the weekend with reduced output and prepare for the necessary repair, instead of being surprised by a sudden imminent failure."
Ben Thurnwald
Managing Director
"The future of maintenance is difficult when it comes to skilled labor. With the AI-based solution from aiomatic, however, this looks much brighter. The team can now focus on other activities, while monitoring and early warning alerts are provided by aiomatic."
Andreas Weber
Technical maintenance manager
“aiomatic is pioneering. For example, the application of AI to real-time data has already predicted imminent warehouse damage for one of our systems. As a result, we were able to act early and avoid an unplanned downtime of more than 8 hours. ”
Dirk Schlamann
Lead Maintenance
"The set-up with aiomatic was surprisingly straightforward. The seamless integration into existing workflows and the intuitive operation of the dashboard make the solution a real success that quickly delivers added value for our team."
Ben Thurnwald
Managing Director
“The aiomatic solution offers a fast and reliable way to achieve a zero-defect goal in the area of predictive maintenance compared to traditional methods.”
Christian Bittel
Inhouse-Consultant

Which machines are suitable and what errors can our software detect?

Use cases:
Extrusion
Compactor
Packing machine & in-line coating machine
Milling, conveyor belt
Production line, agitator, continuous furnace
Typical mistakes:
Bearing & transmission damage
Wear, clogging, contamination
Pressure & temperature issues
Sensor misalignment
Production-related material removal

Rates of our Predictive Maintenance Software

Predict
15€
per month & data channel
Nonrecurring setup fee: €2.500*
Minimum duration: 24 months
Plus additionally hardware (if required)
Retrofit & Predict
1.000€**
per month
Nonrecurring setup fee: €2.500*
Minimum duration: 24 months
Optional: Installation of hardware by aiomatic:
€ 2.500
Enterprise
Individual price request
Demand-oriented solution
Your solution to monitor multiple machines and get more insights
Individual, personal advice
& Support
Send a request

* Data connections outside our standard setup are connected individually at a daily rate of 960€.
**Price is valid for at least 10 use cases (minimum)

Success stories with our software from different industries

Large industrial plant in the energy sector
Gas storage & compressor
Monitoring of the entire system, in particular the fast-rotating, sensitive turbines.
Section of a machine for processing animal feed
Milling machines for animal feed
Monitoring of storage temperatures and drive performance for reliable & efficient production.
Illustration of a complex coating system
Inline coating machine
Monitoring of the pumps required for the water cycle in the coating plant.
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