Retrofit: Software & hardware for AI fault detection

Together with our partner KSB, we offer you a turnkey product solution that covers the entire process: from sensor installation to fault monitoring.
Quick plug & play: order sensors, stick on & get started
Avoiding outages & reducing maintenance costs
Suitable for rotating machines & scalable at any time
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Engineer monitors a machine park.

Our product package Retrofit is the right choice if you...

Icon sensor
Want to easily retrofit rotating machines with sensors
Icon security
Want to monitor the temperature & vibration of your machines in real time
Icon cost saving
Need to avoid machine failures & save maintenance costs

Which machines & faults are suitable for monitoring?

Examples of rotating machinery
Centrifugal pumps & positive displacement pumps
Fans & motors
Turbines & compressors
Typical faults
Imbalances & alignment errors
Coupling damage & belt faults
Bearing wear & set-up problems

Machines send warning signals before they fail. You just have to recognize them.

Our white paper reveals the most common machine faults — and which parameters to monitor to prevent unplanned downtime.
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PDF preview of machine types and error types

Transparent cause analysis

Our AI automatically provides an explanation for every anomaly it detects.
The AI explanation provides a precise brief description of the detected anomaly directly in the dashboard and the anomaly overview.
Identification of the responsible sensor

Measured variance

Expected value of the sensor
AI-Explanation for anomalies

This makes error monitoring by aiomatic precise & efficient

Flexibly adjustable monitoring sensitivity
Depending on how you set the threshold and tolerance time for anomalies, critical patterns can be identified up to 4 weeks in advance.
Consideration of product recipe & context
When monitoring, our software takes actual operating conditions, such as product recipes, into account.
Based on real operation rather than predefined limits
Our software learns from the normal operating state of your machines instead of from labelled data and fixed standards.
Individually configurable notifications
You will receive automated notifications as soon as one of your machines behaves significantly unexpectedly.

All KPIs & anomalies on one dashboard

Anomaly summary & detailed root cause analysis
Digital shopfloor with all machine positions & KPIs
Flexible sensor groupings for targeted analysis
Digital logbook for machine events
Start dashboard tour
Use Case Hansaport

Monitoring of conveyor belts

Initial situation:
  • Conveyor belts depend on drive, transmission and clutch.
  • Failure makes the entire conveyor belt unusable.
  • Repairing needs to be done quickly to minimize downtime.
  • Currently often used until total failure.
  • Goal: smart maintenance.
Automatic monitoring through our software
  • First step: retrofitting sensors to conveyor belts with a length of more than 800 meters
  • AI learns various operating states & detects deviations
  • Major fault was detected at an early stage & failure could be prevented
  • Improved overview of extensive systems — fewer manual inspections required.

Attractive package price — no hidden costs

Take advantage of our all-round package and benefit from digital monitoring of your machines.

Up to 5 machines

80€
per machine & month+ €2,499 set-up
Access to the dashboard unlimited users
Model training
Expert Support
Use of sensors over the entire contract period
Using cloud infrastructure
Constantly new product features

Up to 10 machines

60€
per machine & month+ €2,999 set-up
Access to the dashboard unlimited users
Model training
Expert Support
Use of sensors over the entire contract period
Using cloud infrastructure
Constantly new product features
Optional service: Monitoring service by KSB analyst, 120€ per sensor.
‍
*For more than 10 machines, we are happy to prepare a tailor-made offer.
Send a request

That's how it works

1
Sensors are installed on your rotating machines — quickly and easily.
2
Your data is securely transferred and visualized on the dashboard.
3
Durch Analyse von Temperatur und Vibration meldet unsere KI drohende Fehler rechtzeitig.
4
Continuous optimization of models for ever more precise monitoring.
5
After service (optional): telephone advice to determine the exact machine fault
Rotating machine equipped with sensors
KSB Guard zur Datenübertragung
Would you like to get a comprehensive insight into the measurement values and how data transmission works?
Learn how to easily monitor vibrations and temperatures without IT effort.
Download data sheet

aiomatic is already monitoring > 2,000 machines

Numerous customers benefit from AI-supported monitoring

Logo Hansaport
Logo Rausch
Logo Brüggen
Logo Innomotics
Logo EWE
Logo Petcom
Logo Innomotics
Logo Nitto
Logo SSE

Successful customer examples from industry

Bicycle manufacturing
Assembly lines in
bicycle manufacturing
Pet food grinding machine
Grinding & extrusion
of animal feed
Conveyor belts in port operations
Conveyor belts in
port operations
Reciprocating gas compressor
Reciprocating
gas compressor
machine in food production
Mixing, roasting & cooling machine for cereals
gravure printing press
Gravure printing press for package printing
Bottling plant in the beverage industry
Beverage
bottling plant
pumps in heat and power plant
Pumps of a combined
heat and power plant
Discover customer stories

Business value from one detected anomaly

Logo Hansaport
Icon production downtime
Production downtime
16 hrs of prevented downtime
Downtime costs: €850 / hr
Continued operation at 50 %
Savings
from €6,800
Icon repair costs
Repair costs
4 hours shorter repair time
4 maintenance technicians for  €75 / hr each
Savings
from €1,200
Icon material costs
Material costs
Total cost for component failure: €14,300
50% detection rate without AI
Savings
from €7,150
Total savings of €15,150
Ben Thurnwald
"Thanks to the early warning from aiomatic, we were able to detect a gearbox failure in time.
As a result, we were able to maintain operations over the weekend with reduced output and prepare for the necessary repair,
instead of being surprised by a sudden imminent failure."
Ben Thurnwald
HANSAPORT Hafenbetriebsgesellschaft mbH
PDF preview of machine types and error types

How do companies benefit from predictive maintenance?

Using specific customer examples, our use case portfolio shows you how predictive maintenance makes the industry more successful, efficient and future-proof.
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Comparison of our product packages

Predict


Software for AI-supported
anomaly analysis
‍
Suitable for all machine types
Provision of our AI software without sensors
Integration of your machine data (sensor and process data)

Retrofit


Plug & Play system for
AI-supported anomaly analysis
‍
Suitable for rotating machinery
Provision of our AI software with KSB sensors
Only temperature and vibration data via KSB-Guard (excluding process data)

Retrofit & Predict


Combination of
Predict & Retrofit
‍
Suitable for all machine types
Provision of our AI software with KSB sensors
Temperature and vibration data via KSB-Guard
Further sensor and process data

Feel free to contact us if you have any further questions!

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Lena Weirauch
Not sure where to start?
In our free machine and use case analysis,
we evaluate your potential for implementing Predictive Maintenance.
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